by kittyfritters » Tue Feb 15, 2011 4:15 pm
This is why the kits had to be re-drawn for laser cutting. In the economies of die cutting, you make a die for half the mirrored parts and stamp them out of two sheets of balsa. This can lead to the situation you have encountered. In proper laser cut layouts, the mirrored part are next to each other on the same sheet of wood.
You might write, e-mail or call Guillow for a replacement parts sheet in hope that you get one with wood closer to the density of one of your existing sheets. You could use the heavier parts as patterns to cut parts from lighter wood you get from a hobby shop. Or, you could try the idea you proposed. In any event, you should build any die cut keel and former fuselage in some kind of alignment jig to prevent a "banana" fuselage. The box jig with tongue depressors temporarily glued to the keel works well. I have a table saw so I was able to make one from a few scraps of plywood that I had in the garage, but they are available from a few sources on the Internet.