by Wildpig » Sun Mar 04, 2012 9:40 am
The post title asks, how to cut the plastic parts.The plastic parts on the white molded sheet can be removed with sandpaper. Here's how: With some scissors, cut around the part, leaving a border of 1/8" or more. Doesn't really matter how much border, you just don't have to cut closely to the part. Take a piece of 220 grit sandpaper and lay it on a flat surface. Set your part down on the sandpaper and gently rub the part around in a circular motion. Just keep a light downward pressure. Soon the outer border will be sanded off, leaving just the plastic part you need. Sometimes the sheet that is used can be somewhat thin, sometimes it seems to be thicker. Either way, just take your time. After the excess border is sanded away, you might need to take a sanding block and smooth the fuzzy edge of your part.