by kittyfritters » Mon Jul 09, 2007 12:03 am
Covering with balsa...get all the people in this forum together and they could probably write a book on the subject.
The two basic techiques for fuselages are fill-in and planking with a several variations on how each technique is used. Wings are usually covered with sheet. Which technique you use and how thick the wood is depends on whether the model is static or flying, and if flying, how it is powered. Wood covered models are generally more durable. With really careful workmanship, rubber powered models of about 24 inch span or larger can be successfully completely covered with wood. On smaller models you usually use a little fill-in around the nose and other areas where reinforcement for handling is useful.
Whatever technique you use to apply the wood, you have to seal the wood before applying tissue or silkspan over it, because you will either shrink the tissue or apply it wet to get proper smoothness. If you don't seal it first, any sheet covering, especially anything as thin as 1/32 sheet, will warp.
For a flying model you need a light weight sanding sealer such as talcum powder mixed into 50/50 nitrate dope and thinner. This sands to a glassy smoothness. For an static or engine powered model you can use an lacquer based auto body primer filler (Dupont CS131 Grey, if memory serves. Check with your local auto paint supplier.) These fill well, build up with very few coats and sand easily. That's the secret behind the finish on museum models. With any sanding sealer, be sure to wear a good particle mask when sanding.
Howard