by Bill Gaylord » Mon Mar 09, 2015 4:04 am
I generally use the fuse formers to route tail feather pushrods, often crossing them in the fuse. The crossing allows for the pushrods to meet the servo horn at 90 degrees for linear response, while also making the routing easier. Whether they are routed straight or cross, depends on the fuse shape and what is most practical based on desired servo placement. At most, I may need one or two light balsa sheet stips across a fuse former with guide holes, to properly support a .032" wire. They don't need sleeving and can easily run up to 5" or even more without support, and shouldn't buckle, if they're routed reasonably straight. I take the assembled fuse frame and map out the desired pushrod path, doing this first from the fuse side and then from either the top or bottom. The idea is to hold the pushrod against the fuse in the desired path, and then eyeball and place a mark on the fuse formers, where the pushrod will route. After doing this from the top or bottom (whichever is more convenient) and then from the side, you should have a cross + mark on each former, which will then be poked through. After a bit of practice, you should find that the pushrods can often be dropped right into place, straight through all the holes and dead on the desired hole or e-z link on the servo horn.
As a rule, I mount servos where they are used as needed ballast, as well as concealing them for scale looks. You never want to mount a servo in a location only to simplify the linkage, but to then need nose ballast to counter it's aft weight. That Sipa jet I just built was a good example of routing tail feather pushrods with a few interesting "s" bends, in order to mount them in a hidden and practical location. No servos sticking out of the wing or fuse for me, as well as adding lead to the nose to balance.
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